Brahmani Engineers & Consultant offers a high-performance Eight Head Ampoule Filling and Sealing Machine, built to deliver exceptional speed and accuracy for filling 1ml to 10ml open-mouth glass ampoules. With a filling range of 0.5ml to 10ml per dose, this robust machine achieves production rates of 80 to 225 ampoules per minute, making it ideal for high-volume pharmaceutical operations. Made entirely from premium-grade stainless steel, it ensures hygiene, durability, and minimal maintenance. The fully synchronized unit integrates advanced features such as LPG-Oxygen flame sealing, nitrogen purging, pre-heating, and a “No Ampoule, No Filling” mechanism. Compact and cGMP-compliant, it guarantees contamination-free, uninterrupted performance across all filling stages.
Its modular design includes a smooth ampoule feeder, vertical tray collection, cassette magazine, and variable frequency drive – all optimized for easy operation, full accessibility, and reduced changeover time. Customization options are available to meet specific industry needs.
- Compact and heavy structure .
- Contact parts made from Stainless Steel AISI 316L.
- Ampoule transfer through cam mechanism system avoid no vibration.
- Non-contact parts made from Stainless Steel AISI 304, Mild Steel, Brass etc.
- Dosing Syringes/pumps and Filling Needles made of Stainless Steel AISI 316.
- All drives of the unit synchronized with Single motor.
- Pre & Post nitrogen flushing unit.
- Cassette magazine for ampoules drop out.
- Extra smooth ampoule revolving unit at the sealing station.
- Pre-Heating unit for thick glass ampoules.
- Easy regulation of oxygen, LPG and nitrogen gas with flow meters.
- No wastage of expensive liquids with “No Ampoule No Filling” feature.
- Easy regulation of speed with variable frequency drive.
- Vertical tray collection unit duly filled and sealed ampoules.
- PLC with touch screen HMI (Optional).
- Servo Based Filling Systems (Optional).
- Peristaltic Pumps for high accuracy of fill the costly liquids (On customer request).
- VFD drive for easy speed regulating (delta make).
- blower for blowing the flame heat outside of sterile room.
- Stainless Steel west tips collector at the bottom side of machine.
| Model No. | HFS-8 (High Speed) Off Line model |
|---|---|
| Ampoule Sizes | 1ml to 10ml Open Mouth Glass Ampoules |
| Filling Capacity | From 0.5ml to 10ml in single dose |
| Filling Type | Piston Pumps Type Filling (Volumetric) |
| Contact Parts | Stainless Steel AISI 316L (For Filling Nozzle & Syringe / Pump) |
| Output / Minute | 80 to 225 Ampoules / Minute (Depend on ampoules sizes) |
| No. of Head For Fill & Seal | Eight |
| Require Gases For Sealing | LPG & Oxygen (Mixture) |
| Nitrogen Purging | Available (Pre & Post) |
| Pre Heating | Available |
| Power Require | 1.5 H.P., 380 Volts, 3 Phase, 50 Hz (4 Wire Systems) OR 1.5 H.P., 220 Volts, 1 Phase, 50 Hz OR Customised |
| Over All Dimensions | 2430mm (L) X 1200mm (W) X 1000mm (H) |
| Net Weight | 1270 Kgs. |
| Gross Weight (With Wooden Case) | 1550 Kgs. |
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