At Brahmani Engineers & Consultant, our Four Head Ampoule Filling and Sealing Machine is engineered for high-speed, bulk ampoule production in pharmaceutical facilities. Designed for 1ml to 5ml open-mouth glass ampoules, it precisely fills 0.5ml to 5ml per cycle using four synchronized filling and sealing heads. Built on the slant travel principle, it ensures flawless filling based on neck dimensions, thickness, and ampoule size. With a production capacity of 60 to 90 ampoules per minute, this compact cGMP-compliant system integrates automated feeding, nitrogen flushing, dosing, heating, and sealing – all with minimal changeover time. Premium-grade SS 316L and SS 304 materials ensure hygiene and durability, meeting global pharma standards.
This machine’s auto-stop feature prevents material loss when ampoules are missing, making it highly efficient for injectable liquid filling. Its robust design and low-maintenance operation make it ideal for continuous, large-scale production.
- Compact structure free from vibration.
- Contact parts made from Stainless Steel AISI 316L.
- Non-contact parts made from Stainless Steel AISI 304, Mild Steel, Brass etc.
- Dosing Syringes/pumps and Filling Needles made of Stainless Steel AISI 316.
- All drives of the unit synchronized with Single motor.
- Pre & Post nitrogen flushing unit.
- Smooth ampoule rotating unit at the sealing station.
- Pre-Heating unit for thick glass ampoules.
- Easy regulation of oxygen, LPG and nitrogen gas with flow meters.
- No wastage of expensive liquids with “No Ampoule No Filling” feature.
- Easy regulation of speed with variable frequency drive.
- Vertical tray collection unit duly filled and sealed ampoules.
- VFD drive for easy speed regulating (delta make).
- Stainless Steel west tips collector at the bottom side of machine.
| Model No. | HFS-4 / Off Line model |
|---|---|
| Ampoule Sizes | 1ml to 5ml Open Mouth Glass Ampoules |
| Filling Capacity | From 0.5ml to 5ml in single dose |
| Filling Type | Piston Pumps Type Filling (Volumetric) |
| Contact Parts | Stainless Steel AISI 316L (For Filling Nozzle & Syringe / Pump) |
| Output / Minute | 60 to 90 Ampoules / Minute (Depend on ampoules sizes) |
| No. of Head For Fill & Seal | Four |
| Require Gases For Sealing | LPG & Oxygen (Mixture) |
| Nitrogen Purging | Available (Pre & Post) |
| Pre Heating | Available |
| Power Require | 1 H.P., 380 Volts, 3 Phase, 50 Hz (4 Wire Systems) OR 1 H.P., 220 Volts, 1 Phase, 50 Hz OR Customised |
| Over All Dimensions | 1050mm (L) X 800mm (W) X 1000mm (H) |
| Net Weight | 285 Kgs. |
| Gross Weight (With Wooden Case) | 460 Kgs. |
Talk to Us
Automatic High Speed Injectable Dry Powder Filling with Rubber Stoppering Machines
KNOW MORE
Automatic High Speed Injectable Dry Powder Filling with Rubber Stoppering Machines
KNOW MORE
Automatic High Speed Injectable Dry Powder Filling with Rubber Stoppering Machines
KNOW MORE
Automatic High Speed Injectable Dry Powder Filling with Rubber Stoppering Machines
KNOW MORE